Handmade Khukuri Machete Knife
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Hand-forged and made from the finest in carbon steel, this Handmade Service No. 1 11 Inch Khukuri (Kukri) Machete is ready for action. Crafted in the traditional Nepalese style, this Khukuri knife is the best handmade knife that you can add to your Kukri machete collection. It also come ensconced in a lovely leather sheath!
Perfect as a collector gift, this Nepalese Khukuri will be a welcome addition to their machete and knife collection. This tactical knife will be sure to please them for many years to come!
This Service No.1 khukuri (kukri) is the most common and popular khukuri amongst the Gurkha soldiers. Service No. 1 Kukri is officially issued to Gurkhas in UK Regiment. This khukuri (kukri) is provided to all the British Gurkha soldiers during enlistment and is retained by them throughout their army career. Inspected regularly by an officer, this khukuri (kukri) is usually used during Parade and Duty. ars. All Khukuris have two pockets on the back of the scabbard which hold a blunt steel called "chakmak" for sharpening the blade or for striking spark from flint and a little knife known as "karda" used for skinning small animals such as rabbits. The notch (kaura or kaudi) in the blade near the hilt of most khukuris serves as a conduit for the blood on the blade to drip out, thus preventing it from soiling the hilt, as well as a device for catching and neutralizing an enemy blade.
Blade Size and Type: 10.5 inches (26cm) and Polished blade.
Handle Size and Type: 5.5 inches (14cm) Buffalo horn fixed blade to handle.
Upper Spine: 11mm.
Lower Spine: 9mm.
Belly: 1.9 Inches.
Handle Circumference: 3.6 Inch.
Hardness of steel : spine=22-25 RC, belly=45-46 RC, edge=58-60 RC. Scabbard: Cotton Covered in buffalo leather.
The scabbard has double frogs which are leather loops used to attach to the belt.
Make It Truly Yours – The Art of Blade Customization
Crafted with Purpose. Rooted in Culture. Designed for Legacy.
Every blade tells a story. Some are forged for strength, others for tradition, and some are crafted to reflect the personality of their owner. At FWOSI, we believe your blade should be more than just a tool, it should be an extension of who you are. That’s where customization comes in.
What is Blade Customization?
Blade customization is the process of tailoring a knife or sword to match your exact needs, preferences, and style. From the handle material to the length, from a personal engraving to a sheath color that stands out — each detail adds character and meaning.
Why Customize Your Blade?
- A customized blade reflects your individuality, making it unique and truly one of a kind.
- Choosing the right handle, length, or edge design can optimize comfort, balance, and performance.
- Many of our designs are rooted in centuries-old traditions — customizing lets you carry history while adding your personal touch.
- A customized blade becomes more than a purchase — it becomes a keepsake, a gift, or even an heirloom.
How Can You Customize?
1. With FWOSI, customization is simple but powerful:
2. Choose from classic bone/horn or strong, earthy wood for a $100 upgrade.
3. Add up to 10 characters etched into the steel — initials, a name, or a word that inspires you ($10 per letter).
4. Adjust the size to your exact preference — $50 per added inch.
5. Select a sheath that suits your style, choosing from black (standard) or upgrading to brown, red, or a custom color.
The Benefits of Customizing with FWOSI
– balanced, efficient, and tailored to how you use it.
– materials chosen for strength and long life.
– While customization adds upfront cost, it pays off in longevity and uniqueness.
– your blade becomes part of your journey.
👉 Ready to design your own blade?
Fill in the “Create a Custom Handmade Blade” below to open the customization form and begin creating a piece that is truly yours.
Care Instructions:
✔ DO:
- Wipe the blade after use.
- Apply light oil every 2–4 weeks.
- Store in a dry place.
✘ DON’T:
- Don’t soak or wash with water.
- Don’t store the blade in the sheath while damp.
1. Steel Selection
Our journey begins with leaf spring steel (1095 steel), salvaged from old truck suspension systems. This steel is proven tough, with natural shock resistance and flexibility. It’s carefully cut, cleaned, and profiled to the shape of a kukri. Every curve starts with a legacy of utility and battle-readiness.
2. Forging the Blade
The steel is heated in a traditional forge until it glows a fiery orange. Then begins the rhythmic hammering by our skilled craftsman, forming the iconic inward curve. This curve isn’t just aesthetic; it amplifies cutting power. Forging is where raw metal becomes a blade of purpose.
3. Fuller & Edge Geometry
Next, we hand-chisel the khol, a fuller groove that reduces weight and absorbs shock. The edge bevels are shaped without machines, guided only by eye and instinct. This critical step defines balance, strength, and cutting efficiency. It's geometry born from generations of feel.
4. Cleaning & Pre-Polish
After forging, the blade is covered in forge scale and rust. Our artisans file, sand, and polish the blade by hand to reveal clean, strong steel underneath. A clean surface ensures proper heat treatment ahead. This preparation shows our respect for both blade and tradition.
5. Heat Treatment
We heat the blade evenly and quench it in oil to harden the edge. But we don’t stop there. Tempering follows, a slower reheating that returns flexibility to the spine. This ensures the kukri can chop, flex, and endure real-world use without breaking.
6. Grinding & Sharpening
Now comes refinement. We grind the blade to smooth the surface and define the edge. The sharpening is done by hand, tested with wood and rope. The edge must sing, not just cut. Only then do we declare the kukri sharp enough for tradition, strong enough for today.
7. Handle Making
Using polished buffalo horn or hardwood, we craft the handle in two halves. They’re drilled, fit onto the tang, and reinforced with brass or steel rings. The grip must be tight, and the feel natural. Because in the hands of a soldier or trekker, it must never fail.
8. Bolster & Butt Cap
We secure a bolster at the blade’s base for strength and durability. A metal butt cap is fixed at the handle's end, adding weight balance and protection. These details make the blade not only beautiful but also functional. It’s the difference between a knife and a lifelong tool.
9. Sheath Making
Two carved wooden panels shaped to the blade are wrapped in buffalo leather. Hand-stitched for strength, this sheath also carries the chakmak (sharpener) and karda (utility knife). The complete set is both functional and steeped in tradition — a true warrior’s kit.
10. Final Finished look & Packaging
In the last step, the blade is polished, sharpened, and inspected thoroughly. Our logo is stamped proudly as a mark of craftsmanship. It is then placed inside a Fwosi box with a sheath, ready for collectors, adventurers, and anyone who values true handmade legacy.
100% Hand-Forged
Each kukri is meticulously handcrafted by skilled Kamis using traditional forging methods passed down through generations. Every blade undergoes a thorough multi-point quality inspection to ensure durability, precision, and authenticity.
Crafted in Nepal
Proudly made in the heart of Nepal, where the kukri was born. To ensure faster delivery and better service, all products are stocked and shipped directly from our fulfillment center in Texas, USA, blending heritage with convenience.
Personalization Available
Add a personal touch to your kukri with custom engraving. Whether it's a name, initials, or a meaningful message, we make each blade uniquely yours, ideal for gifting or commemorating special occasions.
Free U.S. Shipping & Free Returns
We offer prompt and secure shipping across the United States with full tracking and support. And if you’re not fully satisfied, return it hassle-free, no questions asked. Your satisfaction is our promise.
For Gifting, Ceremonies & Collectors
From birthdays and graduations to weddings, retirements, and cultural events, our kukris make meaningful, lasting gifts. Their authenticity, craftsmanship, and beauty also make them prized pieces for collectors and martial arts enthusiasts.
The Kukri is not just a knife; it’s a timeless emblem of Nepali pride, Gurkha valor, and ancestral craftsmanship.
For centuries, it has been more than a tool of utility or war. It is a symbol woven into the very identity of Nepal and its people.
Historically wielded by the fearless Gurkha soldiers, the kukri earned international reverence on battlefields from World War I to Afghanistan. It stands as a mark of bravery, resilience, and unshakable spirit.
To carry a kukri is to carry a piece of history, one that tells the story of loyalty, duty, and silent strength.
But its legacy isn’t confined to warfare. In Nepalese households, the kukri is revered and displayed during festivals like Dashain and Tihar, and is often used in rituals to honor gods and ancestors. Passed down through generations, it becomes a sacred heirloom, a bond between past and present.
At FWOSI, we honor this legacy by crafting every kukri in the traditional Nepali way, by hand, using fire and skill. Each piece carries not just steel, but the story of a people, a land, and a way of life that refuses to be forgotten.
FWOSI Product Disclaimer
All FWOSI products, including kukris, machetes, swords, axes, and related items, are handcrafted collectibles created to honor artistry and tradition. They are intended solely for decorative purposes, meaningful gifting, cultural heritage appreciation, and showcasing craftsmanship and legacy. ⚠️ Please note: these items are not designed or marketed for violence, self-defense, hunting, or survival use, and FWOSI does not encourage the misuse of any product. By purchasing from FWOSI, you acknowledge and agree that our creations are cultural artifacts, not functional weapons. We also kindly remind customers to review and comply with their local laws and regulations before making a purchase.